Why Choose Us

Factory Strength

Currently we have 2 full-automatic production lines and 4 manual production lines. Annual production is approximately 12 million pcs. Our management system is strictly conforms to IATF16949 quality certification system.

Production Market

Europe, North and South America, Asia, the Middle East.The Foreign Trade Department was established in 2011, and now customers have spread all over the world and won the praise of customers.

 

Provide OEM service

Provide customized services, including trademarks, product shapes, product parameters, etc.We can provide OEM service and help you with the R&D of new product and mould.

Our Certificates

Products passed CE, RoHS and UL certification, mainly sold to Japan, South Korea, Europe, USA, etc.

 

 

What is DC Radiator Fan

 

 

A DC Radiator Fan usually has a Digital Motor that runs it's speed off circuitry. The hotter it gets inside the area being cooled the faster the fan will turn. The fan is always placed near a vent and draws cool air in and around the components that could fail if they get too hot. Some heating systems are so hot they need to have water/Radiator circulated cooling in them with many fans drawing out the heat. e.g. Like high end computers.

 

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Benefits of DC Radiator Fan

Good speed regulation performance. Control is simple. Optimum efficient fan blade design. Ultra high air volume, high torque motor design.

 

DC cooling fan wind pressure. Large air volume, long service life, low noise and good operation stability.

 

The inverter has low cost and low inverter capacity. High power factor, low loss and high efficiency.

 

High-quality bearings, silicon steel sheet, enameled wire, higher reliability.

DC Radiator Fan Waterproof

 

Types of DC Radiator Fan
 

Mechanical Radiator Fans
Despite being an old design, it is still in use due to its efficiency. They are also much less complex and just require mechanical power to rotate them. It cools the coolant by either pushing or pulling the air in the radiator.

 

Electric Radiator Fans
Powered by the engine's electrical system rather than the engine, the electric radiator fan is a standalone divide that is mounted directly to the radiator for effective cooling. It can either be mounted at the radiator's front or back part along with the integrated fan shroud.

 

Mechanical fans
The engine's crankshaft drives mechanical fans via a fan clutch. These fans are typically found in older vehicles and are less efficient than electric fans. However, they can still provide sufficient cooling for many applications.

 

Flex fans
Flex fans are a hybrid of mechanical and electric fans. They feature blades that flatten at higher RPMs, reducing drag and improving cooling efficiency.Flex fans are a popular choice for high-performance vehicles or applications requiring extra cooling.

 

DC Radiator Fan Components
 

Impeller: The Heart of the Centrifugal Blower
Impellet of a centrifugal industrial fan is the most crucial part of the assembly. Comprising a set of blades, the impeller gives wings to the air passing through. With a touch of centrifugal magic, it propels the air outward, enhancing its speed and power. The impeller's design-including the number, shape, and arrangement of blades-holds the key to unlocking the blower's performance potential. The height, width, curves, numbers of blades, degree of inclination defines how well air will be discharged and how efficient the pressure is increased.

 

Housing/Casing: Containment and Direction
Think of the impeller like the conductor of an airflow orchestra. It plays a crucial role in controlling how air moves. Made up of a bunch of blades, the impeller pushes the air forward. By using centrifugal force, it makes the air go faster and stronger. How the impeller is made-how many blades it has, their shape, and how they're arranged-determines how well the blower will work. This design is what makes the blower perform better or worse.

 

Inlet and Outlet: Entry and Exit Points
Now, let's focus on the inlet and outlet-these are the places where the blower connects with the outside. The inlet brings air into the blower, and the outlet lets out the high-pressure air that the impeller has created. These parts are designed carefully to make things work better. A well-designed inlet reduces turbulence, making sure the air comes in smoothly. And the shape of the outlet affects how the high-pressure air comes out at the end.

 

Motor: Powering the Blower
Let's introduce the motor, the powerhouse that makes the blower work. The motor gives the impeller the energy it needs to move the air around. In the world of industrial blowers, these motors need to be strong, with good torque. They have to overcome the resistance from the impeller and the weight of the air. Picking the right size and type of motor is as important as choosing the main actor in a play-it's key to a great performance and the blower's durability.

 

How to Choose DC Radiator Fan

 

Vehicle specifications

When it comes to ensuring that your vehicle's cooling system is working efficiently, it's crucial to consider various factors. One of the most important factors is the size and power of your engine.A larger engine will generate more heat and thus require more effective cooling.Additionally, your vehicle type (car, truck, SUV) can also impact cooling needs. For example, an SUV may require a more robust cooling system due to its larger size and weight.

Temperature control

Consider models equipped with thermostatic switches when looking for a new radiator fan. These switches are designed to monitor the temperature of your engine coolant and automatically switch the fan on and off as needed.This feature's benefit is that it reduces power consumption and noise levels, which can make for a more efficient and comfortable driving experience.When selecting a fan with this feature, choose one appropriate for your specific temperature control needs.

Airflow requirements

The airflow requirements of your vehicle depend on factors such as engine size, horsepower, and the driving you do. Larger engines and high-performance vehicles generally require higher airflow for efficient cooling.Generally, when this becomes the case, and you are overheating due to poor radiator design, upgrading to an aftermarket aluminium radiator is worth upgrading. The core thickness and material are much better than most OEM radiators, dissipating heat much faster.

Space availability

When considering a fan for your vehicle's radiator, it is important to consider the space around it. This can be particularly tricky if your car has a unique engine layout or aftermarket modifications that limit the available space.Taking accurate measurements of the area is crucial to ensure that you select a fan that fits appropriately and does not obstruct other essential components. Failing to carefully consider these factors could lead to costly repairs or even more severe issues.

 

DC Radiator Fan function introduction

 

IR function
IR function, inrush current protection with soft start, when the power is turned on to supply the current to the cooling fan, the current gradually increases from zero until the cooling fan reaches the maximum speed and rated current. The maximum inrush current when the fan is started is approximately equal to the running current when the fan is running freely, and it will reach the rated speed within 10 seconds.

 

AS function
AS function, rotor lock protection and restart with limited current, automatic restart function can realize that when the fan blade is locked and then released, the fan will automatically restart, and when the rotor is locked, the fan current will be reduced to zero , and will automatically attempt to restart the fan every five seconds.

 

MS function
MS function, different specifications can be modified according to customer needs. When the fan is locked, the current is reduced to zero, restart the fan, and turn the power off and on again. This function is only used for some high-power devices. kind.

 

FG function
FG function, frequency generator or speed signal output, FG signal is an open-collector output signal, it outputs a series of continuous square wave signals, for example, connect the collector output to a "pull-up" resistor, And connect this "pull-up" resistor to the power supply voltage that is compatible with the input level of the speed signal reading signal reading device. The maximum collector voltage can reach 72VDC, and the maximum collector current is 5mA. It should be noted that The power supply for the reading unit must have the same ground potential as the power supply for the fan.

 

RD function
RD function, rotation detection function, the RD signal is an open-collector output signal, the hardware of the RD signal is the same as the FG hardware mentioned above, when the fan is running, the RD outputs a "low level" signal, when the heat dissipation RD outputs a "high" signal when the fan is stopped.

 

RDb function
RDb function, life detection function, the LD signal is an open-collector output signal, the hardware of the LD signal is the same as the FG hardware improved above, when the cooling fan is running normally, the LD outputs a "high level" signal, when the fan When the operation of the LD is lower than 70% of the rated speed, the LD output is "low level". The reason for the slow speed may be the aging of the product or insufficient power supply. The multi-fan alarm wiring method of the LD signal is the same as that of the RDb signal.

 

 

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Steps for DC Radiator Fan installation

Disassemble the DC cooling fan and check the circuit board and coil windings inside. Use a multimeter to test the three coil windings and the circuit board for each component.

 

The installation aperture of the fan must be larger than the diameter of the fan.

 

The installation of DC cooling fan and the panel can not leave a gap between, or it will affect the effect of heat dissipation.

 

The wind direction and flow cross-sectional area changes will also weaken the cooling effect.

 

Installation on the box fan aligned with the screw holes into the panel openings, the use of the included mounting screws and nuts will be fixed it, the cover can be installed up and down.

 

Step-by-Step Guide to Troubleshooting a Non-Functioning DC Radiator Fan

 

 

Check the fuse
If the fuse is burnt, replace it with the same size and type. If it burns again, there's an excessive electrical draw or short. Inspect the fan's condition. Any visible signs like broken blades indicate that a replacement is necessary.

 

Test the fan motor
Connect the motor directly to 12-volt power with jumper wires to see if the fan spins properly. If it doesn't, the motor is likely burnt out.

 

Check the coolant temperature sensor
A signal from the coolant temperature sensor is what triggers the ECU to turn on the radiator fan, and if it's faulty, it can prevent the fan from working at all.

 

Test the fan relay
Since the relay operates as a switch for the fan's power, a defective cooling fan relay won't energize the circuit. You can check it with a multimeter, or simply swap it with a known good relay to determine if it works.

 

Trace the wiring
A broken, shorted, or corroded wire anywhere in the circuits involved can prevent the fan from working.

 

How to Maintain DC Radiator Fan
 

Follow manufacturer instructions

It is essential to consult the manufacturer's instructions when installing or maintaining your radiator fan. Each fan may have unique requirements or recommendations necessary for optimal performance.

Secure mounting

Properly secure the fan using the provided mounting brackets or hardware. Ensure that the fan is securely fastened to prevent excessive vibrations or movement.We've seen it when customers have used cheap through pins and completely ruined radiator cores, so this step is essential.

Check coolant levels

Ensure that the coolant levels are adequate and the coolant system is free from leaks. Low coolant levels or leaks can affect the cooling efficiency of the radiator fan.By following these tips, you can ensure proper installation and maintenance of your radiator fan, leading to optimal cooling performance and extended lifespan.

Ensure proper fitment

Ensure the radiator fan fits appropriately in the available space without obstructing other components. Measure the space and choose a fan that fits comfortably.

Connect electrical wiring correctly

If installing an electric fan, ensure the electrical wiring is connected correctly. Follow the wiring diagram provided by the manufacturer to avoid any electrical issues.

Inspect for damage

It's important to regularly check the fan blades, motor, and wiring for any damage or wear. If you notice worn-out or damaged components, replace them to ensure everything works properly.

 

 
Our factory

 

Shenzhen Xinyujie Technology Co., Ltd has been devoted to cooling fan manufacture and R&D since 2007. Our fan is involving in multiple fields such as 3D printer, Accumulator, Home appliance, Inverter, Greenhouse, Medical equipment and many other electric products.Our fan series are including DC axial fan, DC blower fan, AC fan, EC fan. Additionally, the fan could be customized according to your requirements for diversecurrent, voltage, speed, air flow, bearing type, cable and connector. Moreover, fan built-in optional function is available such as PWM, Tachometer, Alarm, Temperature control,reversing rotation , fireproof, waterproof (IP44-IP67) etc.

 

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Certificate

 

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FAQ

 

Q: Are DC motor fans worth it?

A: DC ceiling fans can be worth the investment, especially considering the long-term cost savings and their improved functionality. Upfront Cost vs. Long-Term Savings: While DC fans typically have a higher initial price tag than AC fans, their significant energy savings can offset the cost over time.

Q: Why are DC ceiling fans better?

A: One of the main benefits of DC ceiling fans is that they are much more energy efficient than AC fans. They use up to 70% less energy than AC fans, which can significantly lower your energy bills. They are also much quieter than AC fans, so you won't have to worry about any humming noise.

Q: What is a DC cooling fan?

A: The direct current fans, or DC fans, are powered with a potential of fixed value such as the voltage of a battery. Typical voltage values for DC fans are, 5V, 12V, 24V and 48V. In contrast, the alternating current fans, or AC fans, are powered with a changing voltage of positive and of equal negative value.

Q: Can I use a DC fan in AC?

A: AC fans uses AC power whose direction may changes; DC fans uses DC power whose direction only goes one way, thus, DC fans will need to use transformer to change the AC power to DC power to run the fan.

Q: Do DC fans require special wiring?

A: Once power is off and the wiring process has begun, wiring a ceiling fan with a DC motor is really no different from wiring a fan with an AC motor. It doesn't matter if it's an indoor or outdoor dc ceiling fan, the wiring process will be the same.

Q: Can I connect a DC fan to AC power?

A: You can't just feed a DC motor AC. If you search for power supply, you will find many. It's okay to buy a power supply that can source up to 12 amps at 12VDC. At half an amp per fan, you could hook up 24 fans in parallel!The major drawback of DC fans is that they don't provide a direct, constant flow. Rather, they provide a variable, uneven flow.

Q: Does a DC fan need a switch?

A: The fact is that MOST ceiling fans, AC or DC inverter types should not be controlled with a standard wall switch, and should be controlled with their native speed contols (pull chain, or remote)... yet people still do.DC fans can run either at a constant speed or at a changing speed. The motherboard takes over the control. At lower speeds, the motherboard sends less voltage to the fan.

Q: Do DC fans need a transformer?

A: DC ceiling fans need a transformer that converts AC into DC. The transformer is either inside the motor housing or separated and located in the ceiling. As a result, DC ceiling fans have several advantages: they are more energy-efficient, offer more speeds, and are quieter.

Q: Do DC fans hum?

A: DC fans operate more quietly than AC fans due to their motor design. AC motors produce a distinct humming sound, while DC motors operate more silently, making them suitable for quiet spaces like bedrooms.

Q: Are DC fans loud?

A: DC fans also offer the advantage of being extremely quiet. As a result, you will not hear noise from them besides the noise that the blade rotation produces. As a matter of fact, DC fans have managed to decrease the common fan humming sound by 80% or more.

Q: Why choose a DC fan?

A: In a nutshell, DC fans are preferable to AC fans because of their better energy efficiency, longer lifespan, quieter operation, faster cooling, and enhanced safety. If you're in search of a new electric fan, consider purchasing a DC fan for a more effective, reliable, and safe cooling solution.

Q: What is the difference between a normal fan and a DC fan?

A: If you're wondering about the difference between DC fans and AC fans, the key distinction is the type of electricity they use. DC fans operate on direct current, which flows in only one direction, while AC fans operate on alternating current, which changes direction quickly to maintain a more constant flow.

Q: What is the main disadvantage of a DC motor?

A: Their disadvantages are mainly linked to computation which causes sparks and makes the motor dangerous to use in environments where fires could start. These computation also leads to high EMI, or electromagnetic interference, and makes the brushes wear out over time.

Q: How long do DC fans last?

A: The life of the DC fan is mainly related to the bearing. The life of oil-impregnated bearings is 20,000 hours, the life of double ball bearings is 50,000 hours, and the life of hydraulic bearings is about 30,000 hours.

Q: Are DC motor fans worth it?

A: DC ceiling fans can be worth the investment, especially considering the long-term cost savings and their improved functionality. Upfront Cost vs. Long-Term Savings: While DC fans typically have a higher initial price tag than AC fans, their significant energy savings can offset the cost over time.

Q: Can I use a DC fan in my house?

A: DC technology has become much more sophisticated in recent years, and it can now be applied to both residential and industrial ceiling fans. DC fans have motors that rely on permanent magnets in order to attract and repel a rotor around the axis using electronic switching.

Q: What's better, AC or DC fans?

A: If you are looking for a fan that is energy efficient, quiet and easy to install, an AC fan might be the best option for you. However, if you are looking for a fan that is powerful, customizable and can help to lower your energy bills, a DC fan might be the better choice.

Q: What are the pros and cons of DC motors?

A: DC motors offer many advantages such as precision, power, versatility, and quietness; however, they also come with some drawbacks like complexity, costliness, and inefficiency. They require more components and maintenance than AC motors, such as brushes, commutators or controllers that can wear out or malfunction.

Q: Why don't we use DC in fans?

A: The fan will not start and get heated Because DC cannot produce rotating magnetic field. Which is essentiall to run a motor. If rated voltage is given in DC form, then large amount of current will flow through the winding and will damage the windi..

Q: What is the difference between a DC fan and a normal fan?

A: One of the most significant differences between AC and DC ceiling fans is their energy efficiency. DC motors are more energy-efficient than AC motors and consume up to 70% less power. DC motors also convert more of the energy they consume into rotational energy, while AC motors waste energy in the form of heat.

As one of the leading dc radiator fan manufacturers in China, we warmly welcome you to buy cheap dc radiator fan made in China here from our factory. All customized products are with high quality and competitive price.

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